milling machine

Our client set out to significantly enhance the lifespan and functionality of a tooling component used in producing angled coupling parts for underground sewer pipes. The existing component had design flaws that limited its efficiency and durability. The company identified the replacement of the existing inclined pin actuators within the mould tool as a key step toward improving both the pressing process cycle speed and the overall lifespan of the tool.

Redesigning mechanical elements for improved performance

The goal was ambitious: to fundamentally alter the mechanical elements of the press mould machine while simultaneously extending its lifespan and increasing its cycle rate. By replacing the inclined pin actuators with a hydraulic cylinder, the engineers aimed to create a more robust, efficient system. This transformation required more than just swapping components; it involved reconfiguring the tooling entirely to integrate the new, bulkier hydraulic system.

Date

2023

Sector

Engineering

Overcoming challenges in system integration

The introduction of the hydraulic cylinder presented significant design challenges. Ensuring the machine maintained its functionality while incorporating this new component required a complete reorientation of the machine.

The team developed several models, calculating and adjusting the machine’s clearances and adding ancillary parts to support the new system.

The reconfiguration also included adapting the press core to the hydraulic cylinder and avoiding component extrusion, ensuring the machine operated smoothly despite the substantial changes.

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The results: enhanced tooling and increased efficiency

By the end of the project, the client had achieved their goal - a vastly improved version of the original press mould machine. The new design not only extended the tool’s lifespan but also allowed for increased cycle speeds, making the process more efficient and reliable. 

The role of R&D tax credits

With QLC’s help, our client successfully claimed R&D tax credits for their pioneering redesign of a press mould machine.

This not only rewarded their efforts to improve tooling efficiency and longevity but also freed up vital funds to reinvest in future mechanical enhancements, driving continued innovation in their field.

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QLC are R&D tax credit specialists. We’re an experienced team of accountants, sector specialists and tax advisers, based in the heart of Marylebone, London.

We help businesses claim R&D tax credits and R&D tax relief efficiently and with less hassle.

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